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Metal Additive Manufacturing

OPTOMEC – LENS CS 600 and CS 800

Manufacturer : OPTOMEC
Sectors : Aerospace, Industry

LENS® 800 and 600 Additive Manufacturing controlled atmosphere systems

Reference : OptomecLensCS600CS800
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Modular and Configurable, The Next Generation of Industrial Metal Additive Manufacturing

For over two decades, LENS technology has set the standard for high quality Industrial metal additive manufacturing. The all new LENS 600 and LENS 800 Atmosphere Controlled systems build on that proud heritage with state of the art advancements. At the heart of LENS Additive Manufacturing systems is the new configurable LENS Deposition Head (LDH) consisting of two main modules. The laser beam processing module provides interchangeable optics enabling a wide range of in focus spot sizes and is water cooled for high power applications. The powder delivery module incorporates an
interface mechanism enabling fast change-over of powder delivery nozzles to easily switch the process from precision deposition to cladding applications.

The LENS 800 and LENS 600 Additive Manufacturing systems offer hermetically sealed chambers and closed loop atmosphere controls protecting the build environment from moisture and oxygen contamination down to less than 10 ppm to meet industry’s most demanding metal additive manufacturing applications. Both LENS systems are designed to maximize the LENS process build envelope while minimizing chamber volume and system footprint. The base LENS machines are equipped with a 3-linear axis motion system, but optionally can be delivered with a user interchangeable rotary table and/or tilt-rotate trunnion for 4 and 5 axis operations. The Siemens motion controller provides an easy to use push button HMI and utilizes industry standard G&M codes to drive the system. Optional material starter recipes, closed loop process controls, thermal imaging, 5 axis tool path generation software, and unparalleled customer service round out the LENS 800 and LENS 600 Additive Manufacturing Controlled Atmosphere offering.

LENS 800 and LENS 600 FEATURES

  • Modular Deposition Head – application configurable
  • Water Cooled- high power operation
  • Interchangeable Automation – application configurable
  • Closed-loop controls – precision process control
  • Full software suite – generate toolpaths rapidly
  • Full atmosphere control – superior material quality
  • Common materials: Inconel Alloys, Stainless Steels, Titanium Alloys

APPLICATIONS

  • Repair of worn components
  • Rework of mis-machined components
  • Modification of tooling for re-use
  • Remanufacturing
  • Wear resistant coatings
  • Advanced product development
  • Short run production

LENS 800 AND LENS 600 ADDITIVE mANUFACTURING CA SYSTEMS

AUTOMATION PLATFORM

X Y Z Travel

  • CS 600 : 600 x 400 x 400 mm
  • CS 800 : 800 x 600 x 600 mm

Table Size XY / Payload 

  • CS 600 : 1100 x 450 mm / 150 kg
  • CS 800 : 1300 x 650 mm / 150 kg

PosiBonal Accuracy

  • CS 600 : ± 0.020 mm
  • CS 800 : ± 0.025 mm

PosiBonal Repeatability

  • CS 600 : ± 0.003 mm
  • CS 800 : ± 0.003 mm

Rotary Table A Axis (OpBonal) : Removable

Table Ø / Payload : 180 mm / 100 kg

Trunnion (OpBonal) : Permanent

Table Diameter :  250 mm

Maximum Workpiece Size Ø, H

  • CS 600 : 600 x 400 mm
  • CS 800 : 800 x 600 mm

Maximum Workpiece Weight : 22 kg

Rotary axis “C ” : 360 degrees

Tilt range “A” axis : ± 110 degrees

CNC Controller : Siemens 840D

Marposs Touch Probe : OpBon

System Approx Weight

  • CS 600 : 2500 kg
  • CS 800 : 3000 kg

System Dimensions

  • CS 600 : 2800 x 2700 x 2450 mm
  • CS 800 : 2997 x 2840 x 2662 mm

LENS DEPOSITION

CDRH Class 1 AirBght Enclosure : Standard

Antechamber Ø : 375 mm

Pneuma Seal Door with Glove Access

  • CS 600 : Standard/ 2 Glove Ports
  • CS 800 : Standard/ 3 Glove Ports

Oxygen/Moisture Level : 10 ppm

Gas PurificaBon and RecirculaBon System : Standard

Standard Powder Feeders : Up to 4

Laser Power Standard

  • CS 600 : 1000 – 2000 W
  • CS 800 : 1000 – 3000 W

Closed Loop Process Control : OpBon

Thermal Imaging Pyrometer : OpBon

2.5D Tool Path Soeware : OpBon

5 Axis Tool Path Soeware : OpBon

Manufacturer

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OPTOMEC

With Optomec, the promise of high-volume additive manufacturing is a reality today, transforming how companies design, build and maintain critical parts and products and enabling new manufacturing possibilities. The Company Optomec, headquartered Albuquerque (New Mexico, USA), was founded 30 years ago. The Company has invested more than $30 million in…

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