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Additive-Manufacturing

OPTOMEC – LENS MTS 500

Manufacturer : OPTOMEC
Sectors : Aerospace, Industry

LENS 500 hybrid controlled/Open atmosphere system.

The LENS Machine Tool Series offers affordable, high quality metal 3D printing with 10 times faster printing speed than Powder Bed Fusion systems at roughly 1/3 the price.

Reference : OptomecLENSmts500
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LENS 500 HYBRID CONTROLLED ATMOSPHERE SYSTEM

Affordable Hybrid Machine for the Fabrication and Restoration of High Value Metal Components.

The LENS 500 Hybrid Controlled Atmosphere System sets a new standard in affordability and performance for titanium and aluminum metal additive manufacturing applications. The system incorporates an Optomec proprietary hermetically sealed Class 1 enclosure and an integrated gas purification system that maintains oxygen and moisture levels to below 40 ppm.

Built on a rugged cast iron CNC platform, the system features high precision ball screws, spindle, and ATC for precision machining operations. Additive functionality is enabled with integrated Optomec LENS Print Engine technology including Steadyflow™ powder feeders, water-cooled LENS processing
head, and SmartAM™ closed loop controls. A high power fiber laser and advanced Siemens controls complete the system. Powerful Optomec software enables multi-axis build strategies that combine additive and subtractive operations in a single tool path. Optional material starter recipes and unparalleled customer service and support round out the LENS 500 Hybrid Controlled Atmosphere System.

LENS 500 HY CA FEATURES

  • Full Atmosphere Control – superior metal quality
  • Cast Iron CNC Platform – affordable rugged base
  • Full CNC Machining Capability – finished parts in one set-up
  • Full LENS Additive Capability – industry proven technology
  • Up to 5 Axis Motion – for complex parts/repairs
  • Fiber Laser – high performance/reliability
  • Closed Loop Controls – part to part consistency
  • Common materials: Inconel Alloys, Stainless Steels, Titanium alloys

LENS APPLICATIONS

  • Hybrid Manufacturing
  • Finished Functional Prototypes
  • Repair damaged/worn parts
  • Restore mis-machined components
  • Remanufacturing of legacy parts

LENS 500 HYBRID OPEN ATMOSPHERE SYSTEM

Value Leading Machine Tool for Hybrid Additive and Subtractive Metal Processing.

The LENS 500 Hybrid Open Atmosphere System sets a new price to performance standard for combining additive and subtractive manufacturing in a single machine tool. The system utilizes Optomec industry proven LENS Print Engine technology seamlessly integrated into Class 1 Laser Safe CNC platform. The system is ideally suited for processing stainless and tool steels, nickel-based alloys, cobalt, tungsten and other non-reactive metals.

Built on a rugged cast iron CNC platform, the system features high precision ball screws, spindle, and ATC for precision machining operations. Additive functionality is enabled with integrated Optomec LENS technology including Steadyflow™ powder feeders, water-cooled LENS processing head with interchangeable powder delivery nozzles, and SmartAM™ closed-loop controls. A high power fiber laser and advanced Siemens controls complete the system.

LENS 500 HY CA FEATURES

  • Cast Iron CNC Platform – affordable rugged base
  • Full CNC Machining Capability – finished parts in one set-up
  • Full LENS Additive Capability – industry proven technology
  • Up to 5 Axis Motion – for complex parts/repairs
  • Fiber Laser – high performance/reliability
  • Closed Loop Controls – part to part consistency
  • Common materials: Tool and Stainless Steels, Inconels,
  • Hastelloy, Stellite, Tungsten Carbide

LENS APPLICATIONS

  • Hybrid and/or Additive Manufacturing
  • Finished Functional Prototypes
  • Repair damaged/worn parts
  • Restore mis-machined components
  • Remanufacturing of legacy parts

LENS 500 Hybrid CA System

AUTOMATION PLATFORM

Additive Mode XYZ Travel

  • LENS 500 HYBRID CA SYSTEM : 350 x 325 x 500 mm
  • LENS 500 AM CA SYSTEM : 500 x 325 x 500 mm

Subtractive Mode XYZ Travel 

  • LENS 500 HYBRID CA SYSTEM : 500 x 325 x 500 mm
  • LENS 500 AM CA SYSTEM : NA

Table Size XY / Payload

  • LENS 500 HYBRID CA SYSTEM : 600 x 300 mm / 100 kg
  • LENS 500 AM CA SYSTEM : 600 x 300 mm /200 kg

Positional Accuracy : ± 0.005 mm

Positional Repeatability : ± 0.0025 mm

Rotary Table A Axis (Optional) : Removable

  • Additive Mode XYZ Travel : LENS 500 HYBRID CA SYSTEM :200 x 325 x 500 mm / LENS 500 AM CA SYSTEM : 350 x 325 x 500 mm
  • Subtractive Mode XYZ Travel : LENS 500 HYBRID CA SYSTEM : 350 x 325 x 500 mm / LENS 500 AM CA SYSTEM : NA
  • Table Ø (mm) / Payload : LENS 500 HYBRID CA SYSTEM :170 / 100 kg with Tailstock / LENS 500 AM CA SYSTEM : 170 /100 kg

Trunnion (Op$onal) : Removable Permanent

  • Additive Mode XYZ Travel : LENS 500 HYBRID CA SYSTEM :350 x 325 x 300 mm / LENS 500 AM CA SYSTEM : 500 x 325 x 450 mm
  • Subtractive Mode XYZ Travel : LENS 500 HYBRID CA SYSTEM : 500 x 325 x 300 mm / LENS 500 AM CA SYSTEM : NA
  • Table Ø : 120 mm
  • Maximum workpiece size Ø, H : LENS 500 HYBRID CA SYSTEM : 177 x 300 mm / LENS 500 AM CA SYSTEM : 177 x 450 mm
  • Maximum workpiece weight : 35 kg
  • Rotary axis “C ” : 360 degrees
  • Tilt range “A” axis : ± 110 degrees

CNC Controller : Siemens 828

Marposs Touch Probe : Option

System Approx Weight : 2500 kg

System Dimensions : 1650 x 2050 x 2050 mm

LENS DEPOSITION

CDRH Class 1 / Air$ght Enclosure : Standard

Antechamber Ø : 375 mm

Pneuma Seal Door with Glove Access : Standard / 2 Glove Ports

Oxygen/Moisture Level

  • LENS 500 HYBRID CA SYSTEM : < 40 ppm
  • LENS 500 AM CA SYSTEM : < 10 ppm

Powder Feeders : Up to 4

Laser Power Range : 500 -2000 W

Closed Loop Process Control : Option

2.5D Tool Path Socware : Option

5 Axis Tool Path Socware : Option

MACHINING

Tool Changer : 8 Tool Umbrella Type

Tool Taper : CAT 40

Spindle : 8,000 rpm

Spindle Center Distance to Column Surface : 381 mm

Spindle Nose to Table Surface : 76 – 584 mm

Spindle Motor Peak : 5600 W

Spindle Torque : 47.4 Nm

LENS 500 HYBRID OPEN ATMOSPHERE SYSTEM

AUTOMATION PLATFORM

Additive Mode XYZ Travel

  • LENS 500 HYBRID OA SYSTEM : 350 x 325 x 500 mm
  • LENS 500 AM OA SYSTEM : 500 x 325 x 500 mm

Subtractive Mode XYZ Travel

  • LENS 500 HYBRID OA SYSTEM : 500 x 325 x 500 mm
  • LENS 500 AM OA SYSTEM : NA

Table Size XY / Payload : 600×300 mm / 200 kg

Positional Accuracy : ± 0.005 mm

Positional Repeatability : ± 0.0025 mm

Rotary Table A Axis (Optional) : Removable

  • Additive Mode XYZ Travel : 200 x 325 x 500 mm
  • Subtractive Mode XYZ Travel : LENS 500 HYBRID OA SYSTEM : 350 x 325 x 500 mm / LENS 500 AM OA SYSTEM : NA
  • Table Ø  / Payload : LENS 500 HYBRID OA SYSTEM : 170 mm / 100 kg with Tailstock / LENS 500 AM OA SYSTEM : 170 mm /100kg

Trunnion (Optional) : LENS 500 HYBRID OA SYSTEM : Removable / LENS 500 AM OA SYSTEM : Permanent

  • Additive Mode XYZ Travel : LENS 500 HYBRID OA SYSTEM : 350 x 325 x 300 mm / LENS 500 AM OA SYSTEM : 500 x 325 x 450 mm
  • Subtractive Mode XYZ Travel : LENS 500 HYBRID OA SYSTEM : 500 x 325 x 300 / LENS 500 AM OA SYSTEM : NA
  • Table Ø : 120 mm
  • Maximum workpiece size Ø, H : LENS 500 HYBRID OA SYSTEM : 177 x 300 mm / LENS 500 AM OA SYSTEM : 177 x 450 mm
  • Maximum workpiece weight : 35 kg
  • Rotary axis “C ” : 360 degrees
  • Tilt range “A” axis : ± 110 degrees

CNC Controller : Siemens 828

Marposs Touch Probe : Option

System Approx Weight : 2500 kg

System Dimensions : 1650 x 2050 x 2050 mm

LENS DEPOSITION

CDRH Class 1 Laser Enclosure : Standard

Interlocked Front Door Access : Standard

Powder Feeders : Up to 4

Laser Power Range : 500 -2000 W

Closed Loop Process Control : Option

2.5D Tool Path Sobware : Option

5 Axis Tool Path Sobware : Option

MACHINING

Tool Changer : 8 Tool Umbrella Type

Tool Taper : CAT 40

Spindle : 8,000 rpm

Spindle Center Distance to Column Surface : 381 mm

Spindle Nose to Table Surface : 76 – 584 mm

Spindle Motor Peak : 5600 W

Spindle Torque : 47.4 Nm

 

Manufacturer

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OPTOMEC

With Optomec, the promise of high-volume additive manufacturing is a reality today, transforming how companies design, build and maintain critical parts and products and enabling new manufacturing possibilities. The Company Optomec, headquartered Albuquerque (New Mexico, USA), was founded 30 years ago. The Company has invested more than $30 million in…

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