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Milling 5A

UNIOR – Type FPZ-250

Manufacturer : UNIOR
Sectors : Automotive, Aerospace, Industry, Railway

Developed as an answer for demands for bigger and better flexibility of machines, minimal space requirements and shorter cycle times resulted in the development of the new machine, type FPZ – Flexible Processing Cell.

Reference : UNIORtypeFPZ250
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UNIOR – Type FPZ-250

Reliable performance and technical solutions offer a lot of advantages

  • Time between two processing procedures is shorter than 1 second (tp < 1 sec)
  • Fast removal of chips during dry processing (top mounted clamping device)
  • Modular system of upgrading the processing units
  • Flexibility of the machine
  • »pick-up« clamping of workpiece
  • Possible processing from five different sides
  • Possible simultaneous four-axis processing
  • Spindle with clamping device for the workpiece vertically
  • Compact construction as a whole unit
  • Simple connection into a system

Their own development and manufacturing of flexible processing cell FPZ-250 ensures

  • Cycle time of processing is in average 30 % shorter compared to the processing centers
  • Fewer operations of the machines are needed
  • Switch over of the workpieces with a change of clamping device,
  • At small-scale production it is possible to save on one ore more machines with the integration of FPZ machine

Operation of the machine

A fixture is placed on vertically positioned clamping device. In the pick-up procedure, the workpieces are driven from the pallet system into the processing area. Different spindle subassemblies are placed in the processing chamber. By passing the slug from tool to tool, individual technological operations are executed to the subsequence determined by the recorded in the NC program. During each individual processing time, automatic exchange and preparation of tools is taking place on at least one spindle subassembly.

Advantages in comparison with machining center

  • Time between machining operations lower than 1 sec
  • No problems with particles at machining in dry conditions (jig hanging)
  • Pick-up system of workpiece clamping
  • Easy to connect into system
  • Machining from 5 sides possible
  • Simultaneous 4-axis machining possible

Description

Machine basement

  • designed and produced in accordance with EC standards
  • stable construction
  • installed as independant unit
  • easily accessible
  • simple for servicing

X axis

  • Stroke 600 mm
  • v = 60 m/min
  • a = 6 m/s2
  • measuring laths 5μm Heidenhain

Y axis

  • stroke 1200 mm
  • v = 100 m/min
  • a = 6 m/s2, option 10 m/s2
  • measuring laths 5μm Heidenhain

Z axis

  • stroke 600 mm
  • v = 60 m/min
  • a = 6 m/s2
  • measuring laths 5μm Heidenhain
  • pneumat : cylinder f. mass balancing

B axis

  • twisting angle 360°
  • 180° twist in  0,5 sec.
  • v = 190 u/min
  • Md = 150 Nm
  • M max. 300 Nm
  • blocking moment 1500 Nm
  • splitting  accurancy +/- 5”

Working area

  • ergonomic and easily accessible for tool exchange
  • machine fully protected by exhausting system
  • particles fall directly onto  particles conveyor

Workpieces

  • maximal dimension 250 x 300 x 400 mm
  • Al die-castings, die-castings, forgings, other materials

Working spindle

  • maximal 3 x 6- position tool exchanging unit
  • HSK 63
  • with cooling through spindle
  • maximal 12 000 RPM
  • maximal power 15 kW at 100% ED (22,5 kW at 33% ED)

Cooling

  • MMS- with oil mist
  • without emulsion
  • with emulsion up to 60 bar
  • with oil up to 60 bar

Jig clamping

  • HSK 100 with 4 brackets for orientation
  • with 6 hydraulic connections
  • 2 pneumatic connections for workpiece line-surface inspection
  • 2 pneumatic connections for workpiece clamping inspection
  • option for automated jig exchange

Machine feeding

Automatic by conveyor belt

  • conveyor belt through machine
  • positioning of two or more pallets on conveyor belt

Automatic by robot

  • feeding directly into jig
  • feeding into another jig

Manua

  • feeding into another jig

Secondary Times

Time between two machining operations

  • less than 1 sec

Tooling exchange

  • at turret block  < 2,5 sec
  • at tool exchanger < 1 sec

Workpiece exchange

  • at pick-up system approx. 8 sec
  • at pallet exchange approx. 6 sec

 

 

Manufacturer

Logo UNIOR

UNIOR

REAL MULTI-STATION MACHINES IN THE MULTISTATION PROGRAM FOR THE MACHINING OF CRANKSHAFTS. Unior is one of the largest and most important Slovenian exporters with diverse production segments. The manufacturer develops 6 types of machines Tools Deep drilling machines for the drilling of molds (up to 15 tons) or the drilling…

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