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XERION – Fusion Factory

Manufacturer : XERION
Sectors : Aerospace, Automotive, Education, Fablabs, Industry, Luxury, Medical, Railway

Fusion Factory is a turnkey solution to produce high quality metal and ceramic parts quickly and easily. The three steps of printing, debinding and sintering are completed by the 3 modules grouped in the Fusion Factory Xerion. These different modules can be customised to suit your needs.

Reference : XERIONfusionFactory
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Fusion factory

The manufacturer Xerion, with more than 20 years of experience in its market, has a perfect command of the issues of insulation, temperature and safety of furnaces, which makes it a partner of excellence in terms of quality and efficiency.

The Fusion Factory consists of three main modules :

  • An FDM printer capable of printing metallic or ceramic parts (several choices are available on the market),
  • A debinding unit based on solvents
  • A sintering furnace heating up to 1550°C under different atmospheres: nitrogen, hydrogen, vacuum, air.

This turnkey product provides all the necessary tools to start printing quality metal or ceramic parts.

Thanks to its expertise, Xerion masters the phenomenon of shrinkage, as well as the final porosity of parts during sintering. Depending on your needs, Xerion is able to adapt by modifying the characteristics of its products.

General data

  • Dimensions: W 3,200 x D 1,200 x H 1,800 mm
  • Weight: 1,300 kg
  • Electrical Connection: CEE plug: 400 V / 32 A / 50 Hz
  • Gas connections:
    Nitrogen: 3 bar, max 20l/min
    Hydrogen: 3 bar, max 10l/min
    Emergency bottle: Nitrogen
    Pressed Air: 6 bar, oil free

Printer unit (differents possibilities)

  • Dimensions: W 800 x D 1,200 x H 1,800 mm
  • Working space: W 245 x D 230 x H 200 mm
  • Printer: 3 axis industrial filament printer
  • Printing table: Ceramic plate with heating element
  • Table maximum temperature: 120 °C
  • Extruder maximum temperature: 270 °C
  • Filament diameter: 2,85 mm
  • Noozle diameter: 0.3, 0.4, 0.5 mm
  • Installed power: 620 W

Debinding unit

  • Dimensions: W 800 mm x D 1,200 mm x H 1,800 mm
  • Working space: 150 mm x D 150 mm x H 150 mm
  • Debinding method: Solvent debinding
  • Solvent: Aceton / Isopropyl alcohol
  • Protective gas: Nitrogen
  • Gas flow: 0 … 10 l/min
  • Temperature range: 10 … 90°C

Sinter unit

  • Dimensions: W 800 x D 1,200 x H 1,800 mm
  • Working space: 150 mm x D 150 mm x H 150 mm
  • Max. temperature: 1.550°C
  • Atmospheres: N2, H2, Vacuum, Air
  • Pressure regulation: 10 … 500 mbar (only Nitrogen atmosphere)
  • Final Vacuum: 5 x 10-2 mbar
  • Gas flow Nitrogen: 0 … 10l/min
  • Gas flow Hydrogen: 0 … 10l/min

Control Unit

  • Dimensions: W 800 mm x D 1,200 mm x H 1,800 mm
  • Controller: Siemens S7 – 1500 controller partially fail-safe
  • HMI: 42“ Touch screen




XERION BERLIN LABORATORIES GmbH Xerion is a German company founded in 1997, expert in manufacturing industrial furnaces. Thanks to different ranges of ovens, the company has become a recognised player for its expertise in various applications in the industrial sector. In 2018, Xerion has put its know-how at the service…

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