Metal Additive Manufacturing

WAAM3D – MiniWAAM

Manufacturer : WAAM3D
Sectors : Aerospace, Automotive, Defense, Industry

The MiniWAAM is a compact and mobile Wire Arc Additive Manufacturing (WAAM) system. It integrates a dual-wire Plasma Transferred Arc (PTA) process with native multi-material capability, a Siemens controller and WAAMPlanner and WAAMCtrl software. It embeds the same monitoring and control features as the RoboWAAM Advanced in a portable, standalone platform.

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Detailed features of MiniWAAM

Compact and mobile platform

The MiniWAAM is a standalone turnkey system designed to be easily transported and redeployed to support manufacturing operations wherever needed. All functions required for wire arc additive manufacturing are self-contained, with no dedicated infrastructure required beyond power and gas connections.

Process: Dual-Wire PTA with Multi-Material Capability

The MiniWAAM integrates the dual-wire Plasma Transferred Arc (PTA) process, with Dual Wire PTA (PMAX) available as an option. It natively supports multi-material deposition, enabling the production of functionally graded components and in-situ alloy development.

Integrated Inert Chamber

The system features an inner chamber measuring 1,6 × 1,5 × 1,6 m with fully automatic purging, atmosphere maintenance and evacuation cycles, enabling deposition of reactive materials at less than 50 ppm O2.

Fume Extraction and Filtration

Onboard management of deposition fumes enhances the system’s portability and ensures compliance with workplace health and safety requirements.

4-Axis CNC System

The architecture uses a 3-axis overhead cartesian system combined with a rotational table with a 60 kg payload and 500 mm diameter. The system is driven by a Siemens controller.

PTA End-Effector with Onboard Sensors

The PTA end-effector integrates pyrometers, cameras and laser interferometry for uncompromising process monitoring and control, at the same level as the RoboWAAM Advanced.

Software: WAAMPlanner and WAAMCtrl

WAAMPlanner handles tool path planning and process parameter allocation. WAAMCtrl is the all-encompassing operating system: real-time monitoring, control, data logging, digital twin mapping and interactive data navigation. The workflow is identical to that of the RoboWAAM Advanced.

Specs

Options are marked with *.

  • Machine size: 2,40 × 2,1 × 2,3 m
  • Print envelope: 60 × 60 × 50 cm
  • Control system: Siemens PLC
  • Inner chamber: fixed enclosure with fume management and filtration – 1,6 × 1,5 × 1,6 m
  • WAAM variant: Plasma Transferred Arc (PTA) or *Dual Wire PTA (PMAX)
  • Axes: Siemens 3 cartesian (overhead) + 1 rotational
  • Materials: titanium alloys, stainless steel, nickel alloys, and others / *multi-material functionality
  • Rotational table: 60 kg payload; 500 mm diameter
  • Sensors: process camera, weld sensors / *pyrometer / *IR camera / *ShapeTech
  • Controls: manual wire position control / *auto wire control using image-based AI / *auto arc start with interlayer temperature control / *auto layer height correction

Manufacturer

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WAAM3D

Global leader in wire arc additive manufacturing solutions WAAM3D is a British company specializing in developing comprehensive solutions for metal additive manufacturing using wire arc deposition (Wire Arc Additive Manufacturing – WAAM). Built on more than 20 years of R&D conducted in partnership with Cranfield University, among others, WAAM3D offers…

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