Automated production of dental aligners with Oqcam and Axtra3D

30/03/26

Capture d’écran 2026-03-26 à 14.59.43

A MAJOR STEP TOWARD INDUSTRIAL-SCALE PRODUCTION OF ANTI-SNORING DEVICES

In a context where dental additive manufacturing is evolving rapidly, one key challenge remains: how can we move from artisanal production to true industrial-scale manufacturing that is reliable and scalable?

This is precisely the challenge addressed by the combination of Oqcam and Axtra3D solutions. By bringing together advanced software automation and high-throughput printing performance, this alliance marks a decisive step forward in the production of dental aligners.

A FIELD OBSERVATION: HIGH-PERFORMANCE EQUIPMENT, YET UNDERUTILIZED

Many laboratories and production centers have invested in high-performance 3D printers. However, the expected gains are not always achieved.

The reasons include:

  • Preparation processes that remain largely manual
  • Heavy reliance on operator expertise
  • Bottlenecks in pre- and post-processing
  • Partial utilization of machine capabilities

As a result, despite fast machines, the overall production chain often remains limited in efficiency.

AN INTEGRATED APPROACH TO OVERCOME INDUSTRIAL BOTTLENECKS

Unlike standalone solutions (software or printer), the Oqcam × Axtra3D combination offers a comprehensive approach to the production workflow:

  • Oqcam automates and orchestrates the entire workflow
  • Axtra3D delivers speed, repeatability, and production capacity

This synergy transforms a set of high-performance tools into a coherent, industrialized production line.

PERFORMANCE DESIGNED FOR MASS PRODUCTION

The integration of both technologies enables significant performance improvements:

  • Automated data preparation in under 5 minutes
  • Over 100% increase in machine productivity
  • 50% reduction in post-processing efforts
  • Up to 18 aligners produced in 1 hour 30 minutes

These results demonstrate a clear shift from single-unit production to optimized serial manufacturing.

OQCAM: PRODUCTION INTELLIGENCE AT THE CORE OF THE WORKFLOW

Oqcam goes beyond simple preparation software—it acts as a true layer of industrial automation.

Key benefits include:

  • Fully automated data preparation
  • Intelligent part orientation based on rules
  • Automatic identification and traceability
  • Optimized nesting to maximize density
  • Reduced reliance on CAM experts

This level of automation ensures reproducible, reliable processes that are less dependent on operators.

AXTRA3D: A PLATFORM BUILT FOR CONTINUOUS PRODUCTION

Axtra3D is designed with an industrial mindset, featuring high-speed SLA technology suited for demanding environments.

Its strengths:

  • Stable performance, even at high density
  • Consistent, repeatable production from batch to batch
  • Continuous high-volume manufacturing
  • Ability to double productivity within the same timeframe

This approach unlocks the full potential of additive manufacturing for high-throughput applications.

IMMEDIATE OPERATIONAL BENEFITS

Beyond technical performance, the solution delivers tangible day-to-day advantages:

  • Reduced stress on production sites
  • Less dependence on key personnel
  • Improved predictability of outcomes
  • Enhanced team efficiency
  • Consistent and uniform quality

TOWARD THE INDUSTRIALIZATION OF DIGITAL DENTISTRY

By combining software automation with production power, Oqcam × Axtra3D addresses a key industry challenge: industrializing personalized dental additive manufacturing.

This solution is not just an optimization of existing processes—it represents a new class of production capable of meeting demands for volume, quality, and repeatability.

Discover the full case study: here

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