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[GEFERTEC] BELLMOUTH INTAKE INSIDE A PRESSURE DEVICE

30/09/21

INFORMATION ON THE COMPONENT PART

Component approved according to the AD 2000 regulations

Introduction of 3DMP® WAAM as an alternative manufacturing process incl. welding procedure qualifi cation to DIN EN SIO 15614-1:2017-12 (level 2)

  • Printing of comparative samples with specifi ed process parameters and subsequent destructive material testing
  • Printing of the component with the proved and qualifi ed parameters
  • Monitoring of the printing process with the help of the new 3DMP® Quality Managers

Achieved material properties

Gefertec - BELLMOUTH INTAKE INSIDE A PRESSURE DEVICE

Original manufacturing technology :

  • Milling and turning from solid material

TECHNICAL DATA

Machine : arc605

Dimensions :

  • Ø = 850-650 x 315 mm
  • Ø = 33.5-25.6 x 12.4 inch

Wire : 316L | Ø 1,2 mm

Printing mass : 170 kg | 374.8 lb

Printing time : 45,0 h (incl. cooling time)

BENEFITS OF 3DMP®

  • Reduction of manufacturing time
  • Cost savings
  • Fast customization
  • Material savings

3DMP®

Reduction of delivery time by 60 %

  • Strongly reduced material procurement/stock of semi-fi nished products
  • The universal wire is formed into the desired shape by means of 3D printing

Reduction of material costs by 70 %

  • Optimized material usage due to near-net shaped additive manufacturing
  • Blank 240 kg instead of 1.6 t

Shortening of the supply chain

  • Fewer interfaces due to in-house production of blanks results in faster throughput and more planning reliability

Greater fl exibility in product development and customer requirements

  • Design changes are possible until the start of production and within a series

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