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Additive-Manufacturing

AIM3D – ExAM 510

Manufacturer : Aim3D
Sectors : Aerospace, Automotive, Defense, Education, Industry, Railway

The AIM3D ExAM 510 is an advanced 3D printer designed to revolutionize additive manufacturing. It features multi-material capability, utilizing MIM-Pellet technology, which allows it to work with various materials, including metals, polymers, ceramics, and composites. The printer adopts a FFF process for precise and efficient printing with reduced material waste. Its large build volume accommodates complex and sizable parts or multiple components in a single print. The ExAM510’s user-friendly interface and interchangeable print modules ensure seamless operation and customization, making it an ideal choice for aerospace, automotive, healthcare and tooling applications.

Reference : AIM3Dexam510
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AIM3D – ExAM 510

The ExAM 510 by AIM3D is a groundbreaking 3D printer that sets itself apart with its exceptional use of MIM-Pellets (Metal Injection Molding) as feedstock. This unique feature allows the printer to work with a wide range of materials, including metals, polymers, ceramics, and composites, making it a versatile choice for numerous industries. It is the bigger, industrial grade sister of the ExAM 255.

By employing commonly used MIM-Pellets, the ExAM 510 achieves significant cost savings compared to traditional 3D printing filaments, without compromising on quality. Its high precision and advanced calibration systems ensure the production of intricate and accurate components.

The printer’s large build volume further enhances its capabilities, enabling the creation of complex and sizable parts in a single print, reducing assembly requirements, and saving valuable time. Its capability to utilise multiple materials within a single printjob is a true benefit to develop new applications.

With its user-friendly interface, the ExAM 510 simplifies the printing process, making it accessible to both experts and beginners alike.

The ExAM 510 finds extensive applications across aerospace, automotive, healthcare, tooling, and architectural industries, providing on-demand manufacturing solutions, reducing material waste, and offering design flexibility.

In conclusion, the ExAM 510 redefines additive manufacturing, offering unique technical refinements with its MIM-Pellet usage and thereby cutting material costs, enlarging material availability, and enabling an easy integration in an existing MIM workflow. Embrace the future of manufacturing with the ExAM 510 and unlock a world of endless possibilities for your business.

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AIM3D – ExAM 510

  • Printing technology: Composite extrusion modeling (comparable to fused filament fabrication (FFF))
  • Safety features: Thermal cutoff, door lock, and optional external ventilation

Process

  • Material: Standard injection molding pellets (pure, reinforced, TPE, TPU, MIM/CIM)
  • Material feed: Via integrated material hopper or automatic filling
  • Build rate: Up to 250 cm3/h with a 0.4 mm nozzle
  • Layer height: Depends on the desired printing time and component quality (25 – 250 μm with a 0.4 mm nozzle)
  • Levelling of the build plate: Automatic (laser assisted)
  • Repeatability: X-Y-axis combined 3 μm, Z-axis 10 μm
  • Max print job weight: 200 kg

Operation

  • Software: Open system
  • Supported data formats: STL, AMF, CBJ, 3MF
  • Network connection: Ethernet

Mechanical

  • Size: 2000 x 2160 x 1660 mm (HxWxD)
  • Build space: 510 x 510 x 410 mm (20 x 20 x 16 inch)
  • Weight: 3 500 kg (net)
  • Temperature of the build space: Up to 200°C
  • Build plate: Up to 275 °C, vacuum clamping plate
  • Extruders: Two pellet extruders CEM-E3 (up to 450 °C), one additional filament extruder
  • Nozzle diameter: 0.25 mm, 0.4 mm, 0.6 mm, 0.8 mm

Supply

  • Electric supply: Max input power 22 kW, 400 V / 32 A, 47 – 63 Hz
  • Compressed air: 5.5 – 10 bar
  • Cooling water: Onside water supply or chiller

Manufacturer

Logo Aim3D

Aim3D

AIM3D's equipment combines the best of the granulate 3D printing world with the advantages of series production. For this purpose, the engineering team has developed a cost-effective multi-material printer that can turn conventional injection moulding granules e.g. MIM-Pellets, into any type of component. Worldwide material availability, reuse of shredded material…

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