Additive-Manufacturing

MELTIO – Engine Robot

Manufacturer : MELTIO
Sectors : Aerospace, Automotive, Education, Industry, Jewelry, Defense

The Meltio Engine Robot integration kit turns any industrial robot arm into a metal 3D printing system with no inherent size constraints: the print envelope depends only on the robot’s reach. Built around the Engine Blue head and its nine 450 nm blue diode lasers (1.0 / 1.4 kW), it deposits standard metal wire with melt pool camera monitoring and closed-loop wire modulation.

It is the ideal platform for large and complex parts, repair, cladding and feature addition. Compatible with ABB, Kuka, Fanuc, Yaskawa and Siemens robots, it comes with the Meltio Space slicer, including a one-year subscription.

Reference : MeltioEngineRobot
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START 3D PRINTING WITH YOUR ROBOT

Meltio ENGINE BLUE (2nd generation head with blue laser) Robot is a sophisticated and powerful device that enables 3D printing of dense metal parts with robots. The engine enables printing of parts from wire using patented multilaser technology.

UNIQUE TECHNOLOGY

This system can produce complex metal components from wire. The ability to produce parts from wire makes material operation and handling very safe, and ensures total efficiency in material usage.

EXCELLENT RESULTS AND VERSATILITY

The specially designed deposition nozzle facilitates optimized argon injection onto the melt pool, significantly reducing oxidation. MELTIO ENGINE BLUE not only enables 3D printing of dense metal parts, but also provides an all-in-one additive manufacturing solution for part repair, laser cladding, laser welding, laser cutting, laser texturing and polishing.

AN OPEN MATERIALS PLATFORM

  • Stainless steel: excellent mechanical and corrosion resistance.
  • Mild steel: affordable, easy to machine and weld.
  • Carbon steel: high impact resistance and hardness retained at high temperature.
  • Tool steels
  • Titanium: very good weight/mechanical strength ratio and corrosion resistant.
  • Inconel: versatile, highly resistant to heat and corrosion.
  • Copper
  • Gold alloys
  • Others under validation and development; see: https://meltio3d.com/materials/

ACCESSORIES

  • Filament preheating: programmable wire feed preheating to increase the deposition rate. Only available with the 1st Generation head.
  • Dual filament: allows sequential printing of two filaments during the same print with fast wire switching.
  • External spool storage: allows the machine to be fed with wire from an external source. Larger spools can then be used.

 

 

MELTIO – Engine Robot

Technical data

  • Integration module dimensions: 247 x 272 x 572mm
  • Head weight: 20.5 – 23kg
  • Print volume: depends only on the working dimensions of the machine to which it is coupled
  • Control unit: 600x300x800mm – 27″ touchscreen
  • Control unit weight: 80.5kg
  • Laser system: 1.0/1.4 kW, 9 x direct diode lasers 450nm (blue)
  • Laser type: blue
  • Wire feedstock: wire 0.8 to 1.2 mm in diameter
  • Wire feed: 1 or 2 spools
  • Power input: 200/240 V 3W+PE / 380-415 V 3W+N+PE
  • Cooling: water-cooled
  • Process control: closed-loop modulation, laser wire, with camera
  • Power consumption: 9.2kW peak / 3.93kW avg (1.0kW config) – 4.56kW avg (1.4kW config)
  • Slicer included: Meltio Space, 1-year license included
  • Feeder system: quad-point traction servo with frictionless liners
  • Chiller included

Requirements Robot

Manufacturer

Logo Meltio

MELTIO

Meltio was born in 2019 from a joint venture between SICNOVA, a Spanish manufacturer of 3D printing equipment, and a US-based company behind the underlying laser wire deposition technology. Meltio's ambition is to make metal additive manufacturing accessible by offering an affordable solution, without compromising on build quality. At the…

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